Repair Manual FR 125 MAX and FR 125 Junior MAXPage 1 Edition 11/2000EO2 REPAIR MANUALfor ROTAX-engines type FR
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 10 Edition 11/2000Location of the engine serial numberThe engin
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 11 Edition 11/2000Engine removal▲ Warning: Strictly observe rem
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 12 Edition 11/2000Setting up the engine on the trestle➩ Remove
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 13 Edition 11/2000Removal of the centrifugal clutch➩ Remove the
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 14 Edition 11/2000Removal of the cylinderhead cover and combust
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 15 Edition 11/2000Disassembly of the drive for the balance shaf
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 16 Edition 11/2000Crankshaft removal➩ Firmly hold the crankshaf
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 17 Edition 11/2000✔ check the leakage bore (1) of the sealing s
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 18 Edition 11/2000➩ take the preheated clutch side crankcase ha
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 19 Edition 11/2000➩ let the crankcase halves cool down to room
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 2 Edition 11/2000PrefaceThis Repair Manual contains essential a
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 20 Edition 11/2000➩ Take the ignition-side crankcase half from
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 21 Edition 11/2000➩ apply Molycotc 111 around the sealing lip o
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 22 Edition 11/2000Crankshaft➩ clean the crankshaft with a non-a
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 23 Edition 11/2000Replacement of the crankshaft repair set Att
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 24 Edition 11/2000Balance shaft✔ Inspect the groove (1) for the
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 25 Edition 11/2000Drive of the waterpump✔ Inspect the drive gea
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 26 Edition 11/2000Centrifugal clutch➩ Remove the 3 retaining ri
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 27 Edition 11/2000➩ Place the 3 rubber sleeves (6) on to the su
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 28 Edition 11/2000➩ Press out the bearing using the fitting pun
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 29 Edition 11/2000Cylinder assembly◆ Note: If the cylinder asse
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 3 Edition 11/2000Table of contentsPreface...
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 30 Edition 11/2000Figure 39Disassembly of the exhaust valve (on
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 31 Edition 11/2000Figure 40Figure 41112Installation of the exha
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 32 Edition 11/2000Exhaust socket✔ Verify the joint between cyli
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 33 Edition 11/2000Reed valve assembly and carburetor flange➩ Re
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 34 Edition 11/2000Cylinder➩ Remove calcareous deposits from the
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 35 Edition 11/2000Piston and piston ring✔ Inspect the piston fo
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 36 Edition 11/2000➩ Take readings of the piston dia. using a mi
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 37 Edition 11/2000Combustion chamber insert✔ Clean the combusti
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 38 Edition 11/2000Ignition unit◆ Note: Ignition timing is contr
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 39 Edition 11/2000Spark plug◆ Note: The engine from the serial
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 4 Edition 11/2000Electric starter ...
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 40 Edition 11/2000Radiator➩ Clean the cooling fins of the radia
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 41 Edition 11/2000Carburetor◆ Note: At malfunction of the engin
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 42 Edition 11/2000Fuel Pump◆ Note: Only the diaphragm and gaske
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 43 Edition 11/2000ENGINE REASSEMBLY Attention: Always renew re
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 44 Edition 11/2000▲ Warning: Always wear heat-protective glove
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 45 Edition 11/2000Installation of the balance shaft and water p
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 46 Edition 11/2000Piston installation➩ Apply engine oil to lubr
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 47 Edition 11/2000➩ Place the circlip insertion tool such on th
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 48 Edition 11/2000Installation of combustion chamber insert and
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 49 Edition 11/2000Checking and adjustment of the squish gap bet
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 5 Edition 11/2000IMPORTANT INFORMATIONRepeating symbolsPay atte
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 50 Edition 11/2000 Attention: The smaller the squish gap the h
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 51 Edition 11/2000Centrifugal clutch installation➩ Screw the fi
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 52 Edition 11/2000Pick-up coil for ignition unit - installation
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 53 Edition 11/2000Radiator and intake silencer- installation◆ N
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 54 Edition 11/2000Figure 73Filling of gear compartment with oil
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 6 Edition 11/2000 Attention: Always secure engine safely on tr
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 7 Edition 11/2000Technical dataEngine Type FR 125 MAXFR 125 Jun
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 8 Edition 11/2000Check and service intervals of engine componen
Repair Manual FR 125 MAX and FR 125 Junior MAXPage 9 Edition 11/2000Special tools, securing and sealing agentsFigu
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